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Wire Journal News

LS Cable & System announced on Oct. 20 that it has won a cable contract valued at approximately $166 million to supply the Boreas wind farm in the North Sea of the U.K., the largest ever order from Europe received by a South Korean cable company.

Per the announcement, the Boreas offshore wind farm is being developed by Sweden’s state-owned power company Vattenfall, near Norfolk in the United Kingdom. When completed in 2026, it will produce about 1.3 GW of electric power, equivalent to one nuclear power plant.

LS Cable & System will supply 320 kV ultra-high voltage direct current (HVDC) submarine and underground cables for the wind farm. It will mark the company’s first supply of HVDC cables that use cross-linked polyethylene (XLPE) as an insulating material.

XLPE cables are becoming the mainstream in renewable energy projects in Europe and North America due to their convenient installation and connection and easy maintenance. However, so far, only a few companies have succeeded in developing them. The latest order is expected to help LS Cable & System accelerate its penetration of the XLPE cable market. The company plans to expedite its market expansion in Europe as well as North America and Asia where demand for XLPE cables is growing rapidly.

Last modified on November 7, 2022

Interwire Call for Papers
The WAI is seeking papers for Interwire 2023. Accepted papers will be presented at the event, to be held May 9-11 at the Georgia World Congress Center.

Papers are sought that address advances in the industry that fall under: Industry 4.0 trends, wire and cable- making strategies, workforce insights and technical progress in all sectors. Abstracts are due Nov. 18, 2022, notice of acceptance is Dec. 2, 2022, and manuscripts are due March 3, 2023.

Abstracts can be submitted at https://goo.gl/svxgvq. Accepted authors receive a one-year WAI membership and complimentary conference registration.

Last modified on November 7, 2022

Had any personnel changes the last few years? It’s a rare company that hasn’t either lost or added staff during the Covid period, and it’s not a bad idea to make sure that the industry knows who your key people are.

This is an ideal time to take a minute to look at the 2022 edition of the Wire Journal International Reference Guide and see whether you need to make some updates. Companies can now either enter or update their company profiles for the 2023 edition of the Wire Journal International Reference Guide and WAI’s online Industry Search.

New and updated entries will be accepted until Nov. 30, 2022, for the printed publication. An instructional video on submitting a free listing is at wirenet.org: (www.wirenet.org/industry-search-instructional-video).

The WJI Reference Guide lists contact information for international manufacturers and suppliers to the wire and cable industry. Company listings include more than 1,100 product types.

Last modified on November 7, 2022

With Interwire 2023 six months away, the exhibit space at the Georgia World Congress Center has been expanded by 2,000 sq ft to 82,000 sq ft.

A modest floor plan extension is likely in early November, explained WAI Sales Director Shannon Timme. At this time, more than 200 exhibiting companies are now represented on the show floor. It has been an extremely busy period for the industry as well as for the Association as it too tries to service customers, she said.

“The industry has seen a significant amount of role changes and retirements within the last two years,” Timme said. These company personnel changes have largely attributed to the delay in messaging and communications with some companies who have yet to renew for exhibit space.

The last staging of Interwire at the Georgia World Congress Center in Atlanta saw 3,514 wire and cable industry professionals representing 39 states and 47 countries in attendance. More than 400 manufacturing facilities had at least one representative at the event, and WAI’s day-long Fundamentals of Wire Manufacturing course drew a record 161 attendees. More details will be presented in future issues, including at the official event website, www.interwire23.com.

Last modified on November 7, 2022

The Southeast Chapter enjoyed a picture-perfect day on Sept. 25 at the Rock Barn Country Club in Conover, North Carolina, but it had a weighty start.

Sikora’s John Dognazzi, who emceed the event, started with a moment of silence in memory of Chapter President Christopher Shannon McGill, a plant manager at Southwire’s factory in Huntersville, North Carolina, who died June 2 at age 52 from brain cancer. There was a moment of silence before Dognazi, who is serving as interim chapter president for the remainder of this year, started the tournament.

The field of 100 players found the course in very good shape, and golfers enjoyed the pace. The winning CommScope team of Chris Giddings, Brian Deese, Cody Lail and Paul McConnell shot an impressive 56 (15 under par) to walk away with top honors. The overall feel was so good that the Board plans to lock in a return to the Rock Barn course next year. The other big winner was the chapter’s Scholarship Program, which earlier this year issued four $1,800 scholarships.

Premium sponsors for the golf tourney were Carris Reels, Inc.; Chroma Color Corporation; Commission Brokers, Inc.; Henderson Sales & Service Inc.; The MGS Group; Process Control; Sikora; Sonoco Reels; Teknikor; and Wire & Plastic Machinery. Hole sponsors were: Accel International; Carris Reels Inc.; Chase Corp.; Chroma Color Corporation; Gateway Recovery Inc.; Gem Gravure Co., Inc.; GEON; M. Holland; Magnum Mfg. LLC; Process Control; Sonoco Plastics; Sonoco Reels; Teknikor; and Wire & Plastic Machinery.

Last modified on November 7, 2022

The 18th annual Ohio Valley Chapter Educational and Sporting event was one for trying something different and it seems to have worked. With the program increasing in popularity, the OVC board decided to flip the sporting event with the educational portion for a smoother program. On top of that, we added an unsanctioned event for those who prefer firing ranges to fairways.

In a first-ever adjustment, while golfers were busy at the Kennsington Golf Club, a troupe led by former enlisted Marine Brennan Mai of Hobart Brothers rode a battlewagon over to On Target Outfitters (OTO) for some target practice. The sharpshooters matched skills with OTO pro and retired police officer Jeff Solic. Using a variety of firearms, they became the first participants of what we hope will someday become a sanctioned OVC event.

While sharpshooters were piercing targets, the players back at the golf course were busy sinking eagles. The winning team stroked in three eagles, coupled with 10 birdies for an OVC course record score of 16 under par. The inadvertently stacked team of Tom Kern of Condat, Paul Douwes of Advaris and Brett Hambleton of Select Arc, dominated what is typically a very difficult course. Perhaps the most impressive eagle of the day was scored by Chad Betris of Glen Carbide who sunk a 50 yarder on the fly. Sometimes it is better to be lucky than good as his eagle contributed to his team coming in second place.

That afternoon, the technical presentations began with Jeff Danaher of Abbott Furnaces, who provided an education about the keys of furnace optimization: time, temperature and atmosphere. Jeff was followed by Jim Miller of Scientific Forming Technology, whose presentation on the Deform system of the drawing process simulation crossed several industries. His presentation connected fastener deformation in cold heading, stress points in the tooling, and material flow of laminated and superconductor materials. The final speaker was Paul Douwes of Advaris, who served as a last-minute substitute when a scheduled speaker was unable to make the trip. Paul introduced smart manufacturing concepts that connected administration, manufacturing and logistics for tighter process control and scheduling for on-time deliveries. The triose gentlemen made the event a huge success!

If you are new to the wire industry, OVC events are for you! As two-year member Brennan Mai attested, he was drawn to OVC 2022 by “the blend of fun events with the ability to network with people from other industries without the commercial feeling of a formal plant visit.” Added colleague, Jonathan Will, operations manager, Hobart Brothers, “I attended specifically to learn more about the wire drawing industry and network with other people in the wire industry.” OVC events offer a unique blend of education, networking and fun.

The chapter would also like to thank the event sponsors, which included Bechem Lubes, Blachford Corporation, CONDAT Corp., Die Quip, GEON, George A. Mitchell Company, Premier Wire Die, Rainbow Rubber & Plastics, SIKORA and Wire Tech.

Mark your calendar for OVC 2023 on August 23, 2023!     

Report by Dave Rascati, Premier Wire Die

Last modified on November 7, 2022

Corning Incorporated announced that it is expanding its manufacturing capacity by building a new cable manufacturing facility in Gilbert, Arizona.
A press release said that the expansion will help Corning meet the needs of a long-term customer, the largest U.S. fiber internet provider, as it expands its fiber service. Corning will locate the new plant in greater Phoenix region, adding approximately 250 jobs and extending Corning’s strategic investments in optical fiber, cable, and connectivity solutions to meet record demand.
The new facility is Corning’s latest in a series of investments in fiber and cable manufacturing totaling more than $500 million since 2020, the release said. These investments, supported by customer commitments, nearly double Corning’s ability to serve the U.S. cable market and connect more people and communities. As public and private investments in broadband, 5G, and the cloud are accelerating a large, multi-year wave of growth for fiber-based networks, Corning “is uniquely positioned to support these network builds.”
The Arizona facility, expected to open in 2024, will be the industry’s western-most U.S. manufacturing site for optical cable. It will enable Corning to serve growing demand in the western U.S. and Canada. Separately, AT&T announced that it is deploying fiber internet service to the Mesa, Arizona, area, with service expected to be available to Mesa residents in 2023.
To build and deploy these networks, the industry will need another 850,000 workers through 2025. Corning and AT&T created the Fiber Optic Training Program, focused on equipping thousands of technicians with the skills critical to designing, installing, and maintaining a growing fiber network. The initial class is currently underway in North Carolina, and the program aims to train 50,000 American workers over the next five years.

Last modified on October 5, 2022

The Prysmian Group announced that it has reached a key technology milestone in power transmission: the successful development and testing of the first 525 kV extruded submarine full cable system for High Voltage Direct Current (HVDC) applications.
The breakthrough will enable a massive increase of the maximum transmission capacity of bi-pole systems up to more than 2.5 GW, which is more than double the value achieved with 320 kV DC systems currently in service. The one-year prequalification testing was carried out per international standards including CIGRE TB-496 and witnessed by a third-party certification body.
“This new milestone confirms our commitment and prominent role in the development of power grids infrastructure, key for the energy transition,” said Prysmian Group CEO Valerio Battista.
HVDC cable links are key components of sustainable energy systems, to transmit large bulks of electricity over long distances, often across or between countries. This achievement will put Prysmian Group in a unique position to support forthcoming tenders for submarine interconnectors.
“On the heels of the successful industrialization of 525 kV HVDC underground cables for the 3 German HVDC links projects, we are ready to extend this innovative technology for submarine cable systems to enable our customers in the continuous effort towards the energy transition by further reducing the costs of offshore wind and minimizing the environmental impact,” said Hakan Ozmen, EVP Projects Business Unit.
The company leveraged its in-depth knowledge of materials and the capability to improve manufacturing processes to optimize a reliable industrial process with strict technological parameters and providing an entire system of cable and accessories. That includes flexible factory joints, rigid repair joints and sea-land joints with the best dielectric properties.

Last modified on October 5, 2022

Russia’s EVRAZ PLC is seeking to divest the holdings of EVRAZ North America (ENA), which include Rocky Mountain Steel Mill, a plant in Pueblo, Colorado that produces wire rod.
The scope of the story is far larger as a key investor in the parent company is Roman Abramovich, a Russian billionaire who was on the list of oligarchs linked to Russian President Vladimir Putin. EVRAZ Plc, which purchased Pueblo’s steel mills in 2007, was hit with sanctions by the U.K. in May in response to Russia’s invasion of Ukraine.
ENA, based in Chicago, Illinois, employs more than 1,400 people in the U.S. and 1,800 in Canada, with production sites that include Pueblo, one in Portland, Oregon, and four in Canada, per the company’s website.
A report in The Pueblo Chieftain said that a letter sent by EVRAZ to ENA employees said that the “current geopolitical landscape has created a heightened level of uncertainty” over the last five months that has led to “unique challenges” in its day-to-day business operations. “However, we are in a position to change course,” the letter said. “In response to today’s reality, and to best position our organization for long-term success, EVRAZ plc, the parent of ENA, has made the difficult decision to begin a sales process of the North American business.”

Last modified on October 5, 2022

Barnes Group announced that it plans to close the production operations at its Engineered Components facility in Bristol, Connecticut, which has a manufacturing focus of producing transmission springs and washers.
Per multiple reports, the demand for such products has declined as there is more production of electric vehicles that do not need those parts. The company also cited supply chain issues and inflation as factors.
The plant, which has some 95 employees, is expected to be completely closed by mid-2023. Work performed at the facility will either be transferred to other Engineered Components manufacturing locations or permanently discontinued.

Last modified on October 5, 2022

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