WireCo©, a leading manufacturer of mission-critical wire rope, synthetic rope and netting, and electromechanical cable, has launched brand-new production of Made in the USA high-performance crane ropes.

A press release said that, for the first time, “customers can now purchase Casar and Oliveira brand ropes proudly made in America.” The launch culminates WireCo’s investment of some $30 million to deliver the same quality ropes that customers have acquired from facilities in Germany and Portugal that are now also produced in Sedalia, Missouri. The new ropes follow the exact same manufacturing and testing protocols, but local production means improved availability and quicker delivery for U.S. customers.

“Our Casar and Oliveira ropes have long enjoyed great recognition and loyalty to our U.S. customers, but production in Europe posed logistical challenges,” said WireCo CEO Keith White. “We strongly believe our ropes and our brands deserve to be made in America, and our investments back that up. We’ve never invested this much capital in one single project. That’s the power of Casar and Oliveira ropes.”

The $30 million investment completely transformed WireCo’s Sedalia facility into a high-performance crane rope center, but the company has also invested in other facilities across the United States to satisfy the growing demand for customers for domestically produced ropes. The company is looking to add more than 40 jobs to help support the initiative.

In March, WireCo showcased the new ropes and the scope of its Made-in-the-USA project at its booth at CONEXPO, which is America’s largest construction trade show, in Las Vegas.

ABB announced that it plans to invest $40 million to build a new manufacturing facility on the company’s existing campus in Albuquerque, New Mexico.

Per a report in the Albuquerque Journal, the new site is being built on a 40-acre site near the existing ABB plant that has some 450 employees. The new plant will add 55 more jobs when it is up and running in 2024.

Ralph Donati, executive vice president and general manager for ABB’s Installation Products Division in the U.S. and Latin America, said that the project was ambitious. “We’re not just expanding, but upgrading our manufacturing capacity in Albuquerque,” Donati told the Albuquerque Journal. “The new plant will be a greenfield facility with the latest technology in processing, machine manufacturing and robotics to make it a factory for the future.”

The new plant will double ABB’s local production capacity of cable products used by electric utilities, which is the primary ABB product made in Albuquerque, Donati said.

Nexans has been chosen by Swissgrid to supply and bury 30 km of Very-High-Voltage (VHV) underground cables to replace overhead power lines along the southern side of the Geneva-Cointrin airport in Switzerland.

A press release said that Swissgrid, the national company in charge of Switzerland’s electricity transmission grid, chose Nexans for the project that will see the 220 kV underground cables replace the existing overhead power lines between the electrical stations of Foretaille and Renfil. The €25 million turnkey contract also calls for it to install two 144-strand fiber optic links and embed a temperature monitoring feature in the cable system.

The Swissgrid project is part of the “Axe Stratégique Réseau” development programs in the canton of Geneva and the Federal Roads Office’s “Redevelopment of the Grand-Saconnex motorway junction.” The overhead power line burial project was described as being exceptional due to its complex nature, both technically and organizationally. Nexans will be in charge of certain engineering services, including taking down and replacing the existing gas-insulated extra high voltage link (GIL).

“We welcome the opportunity to continue our work with Swissgrid on this ambitious and prestigious project, relying on the many and varied skills of the Nexans teams, from engineering to civil works, but also including the production and installation of very high voltage networks,” said Nexans Switzerland CEO Marco Spinelli.

The release said that Nexans has been active in such complex very-high-voltage cable projects in Switzerland before, including the connection of the Nant de Drance (2018), the Linth-Limmern (2016) pumped storage power plants to the national grid, and the underground cable connection of La Bâtiaz – Le Verney (2022).

CommScope announced that it is expanding its fiber-optic cable production to help feed an accelerated rollout of broadband Internet in the U.S.

A press release said that the capacity expansion at two production facilities in North Carolina—projected to cost $47 million—will increase employment by at least 250 jobs over five years. The capital expenditures include new lines of production for its HeliARC cable, a smaller and lighter-weight cable optimized for rural deployment and allowing for faster installation at lower cost.

“This increase in fiber-optic cable production is a great step forward for our ‘Broadband for Everyone’ program, furthering our commitment to serve the fiber optic cable market,” said CEO/President Chuck Treadway. “We will produce more cost-effective and easier-to-deploy fiber-optic cable, add new jobs and simultaneously strengthen the supply chain in America.”

United Wire Company (UWC) has partnered with OEM FENN LLC to enable it to manufacture small wire sizes with exacting tolerances, such as medical grade stainless steel wire.

A press release said that UWC, a manufacturer of flat, square, and custom-shaped wire based in North Haven, Connecticut, saw demand for small wire that holds tight tolerances as well as the need for another supplier. “We reached out to FENN, a metal-forming machinery manufacturer based in East Berlin, Connecticut, and after collaborating with their team, they put together a custom two-stand wire flattening mill line to meet our specifications,” said UWC President Bob Swanson, Jr.

The line includes a horizontal spool payoff, two rolling mills, three dancers, a high-precision Turks head with motorized adjustment, a double drum capstan, and a traversing spool take-up. It can produce wire sizes as small as .005 in. x .010 in. and can hold a +/- 0.0001 in. tolerance. “With this new machinery, we will be able to support the medical industry, as well as supply smaller wire to spring and wire form manufacturers,” Swanson said. “Soon, we will offer 304 V and 316 LVM medical grades of stainless-steel product and precision layer wound packaging.”