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Wire Journal News

6/2/2022 -

Cerrowire, a leading U.S. manufacturer of copper building wire, which this year celebrates its 100th anniversary, announced that it plans to invest more than $100 million to build a 270,000-sq-ft facility.

A press release said that the plant, to be located in the Morgan Center Business Park in the city of Hartselle, Alabama, will produce metal-clad (MC) cable. “We are looking forward to Hartselle being the strategic location that is a perfect fit for our major new venture and to the creation of over 130 jobs to support this growing community,” said a statement from Cerrowire President Stewart Smallwood. “The state of Alabama, Morgan County, the Tennessee Valley Authority, and city of Hartselle are excellent partners in creating an environment for our business to flourish. Our workforce is dedicated to our growth and the production of high-quality products.”

The product focus will provide Cerrowire “an even stronger future by extending its product offerings in a way that positions the company and its retail partners and electrical distribution partners for success,” the release said. It noted that the MC cable market is a growing sector in the building wire market as it is used for most types of building construction, primarily in commercial, and is also used in some residential and industrial applications. Different wire configurations are wrapped in metal cladding to meet standards set by the National Electrical Code (NEC); end uses of MC cable include commercial building construction, data centers, and hospital applications. Electricians and electrical contractors like the streamlined installation process and lower cost factors with MC cable, driving the growth in demand and sales.

“Adding Metal Clad cable to our product portfolio allows us to leverage our core business—manufacturing building wire—and to provide a strong building wire solution that fulfills a growing need for our customers,” Smallwood said. “We’ve been asked to get into this segment because our customers know we will back MC with our ongoing commitment to product quality, on-time and in-full delivery, and industry-leading customer service. MC cable provides an exciting opportunity for focused growth for Cerrowire and our customers.”

Based in Hartselle and a Marmon/Berkshire Hathaway company, Cerrowire also has plants in Alabama, Georgia, Indiana and Utah.

Last modified on June 2, 2022

6/2/2022 -

Marmon Aerospace & Defense, a Marmon/Berkshire Hathaway company, has broken ground on a new 80,000-sq-ft manufacturing facility in Hooksett, New Hampshire.

A press release said that when the plant is completed in the fall of 2023, it is expected to bring an additional 20 production jobs to the area. The company is investing $30 million in the new facility, which will house a state-of-the-art manufacturing operation producing large shipboard power cables to support the U.S. Navy and its ship-building network. The new operation will complement the company’s current product line at its plants in nearby Manchester, New Hampshire, and in Naples, Florida.

“This new facility will broaden Marmon’s military shipboard cable product offerings, which already include power, data, instrumentation, control, and communications cables,” said Robert Canny, president of Marmon Aerospace & Defense Group president. “We are pleased to make this investment in service to our customers, our team, and our community.”

Last modified on June 2, 2022

6/2/2022 -

LS Cable & System USA, part of South Korea’s LS Cable & System, plans a $26.9 million investment to expand its plant in Tarboro, North Carolina.

The announcement said that the company’s campus in Edgecombe County will be expanded over a three-year period. The investment will increase the current manufacturing capacity and add an additional 86 employees to the current staff of 188, said Bobby Piner, the plant’s manager of manufacturing. “This expansion will allow (us) to meet the current and growing needs of our customer base while providing job growth opportunities for our team members in Tarboro.”

LS Cable & System USA designs, manufactures and distributes an array of cable products for the rapidly growing energy sector within commercial, industrial, renewable and utility markets. The Tarboro plant, which makes low- and medium- voltage cables, opened in 2012.

Last modified on June 2, 2022

6/2/2022 -

XLCC, a new HVDC, renewable energy-focused business in the U.K., has completed the concept design of an advanced, first-of-a-kind cable laying (CL) vessel—the XLCC CLV—to be delivered in the first half of 2025.

A press release said that the planned delivery of the XLCC CLV will support the Morocco, a U.K. power project that will require the delivery of four 3,800-km subsea HVDC cables from a wind and solar generation site in Morocco to the U.K. “Our vessel will be, on delivery, the most sophisticated, capable and green cable layer in the world,” said Alan Mathers, XLCC Director comments. “With this capability, we will be able to deliver on increasing demands globally for HVDC cable deployment and fill a current and future void in the market.”

In close collaboration with Salt Ship Design, the team has started the development of the basic design of the vessel while working towards the selection of a successful yard. The vessel design is being developed from basic design stage in 3D engineering software for best definition of steel structures and interiors arrangement. Operational aspects of the cable handling have been studied in close collaboration with MAATS Tech and Global Marine.

Asked by WJI what specifically will make the XLCC CLV the most advanced cable-laying ship ever, the company provided the below comments.

“Cable capacity is approximately double the largest CLVs in the present market. In laying significantly more cable per round trip, corresponding savings can be found in transit, time, and emissions. The speed of the loading the cable is significantly improved when compared to the industry standard. Cable loading has been aligned with production facilities, resulting in major time savings spent at harbor.

“The DC lay has been optimized with the two carousels below deck of the same capacity each. The vessel speed in transit is improved and optimized both for loaded condition and for returning to port empty. Transit speed loaded is approximately 15 knots, 16 knots returning to port.

“Unique to XLCC’s CLV is a hangar length of approximately 110 m. The vessel design, with its superstructure, is more aftship than typical, with the continuous hangar area in the vessel length above the carousels. The CLV will be prepared for future fuels (LOHC and methanol) with zero to low emission. Preparations for two alternative fuels in addition to MGO gives flexibility and ability to meet zero-emission operations in the future.”

Oman Australia Cable nears final step with completion of last cable landing

Last modified on June 2, 2022

6/2/2022 -

China’s ZTT Submarine Cable & System (ZTT) has completed the factory acceptance test and cable load out of 60 km of 230 kV subsea cable for the Negros-Panay interconnector project in the Philippines.

At its website, the company reports that it has delivered the marine survey, design, supply, and lay-off of three submarine XLPE cables for the interconnection project. The order, for 2021, includes engineering, procurement, commissioning and installation (EPCI).

The delivery and project execution is on time, and in accordance with the contract schedule. ZTT will commission the whole cable system. That includes associated accessories, such as load prediction systems and other equipment, from Panay Island to Negros Island. The system includes associated accessories such as load prediction systems and other equipment.

The interconnector, a three-stage project developed by the National Grid Corporation of the Philippines (NGCP), will interconnect the islands of Cebu, Negros and Panay, as part of the plan to strengthen the overall Philippines power transmission network.

Stage one presents the submarine cable component that increases the transfer capacity of the existing corridor between Negros and Panay islands. Stages two and three of the Cebu-Negros-Panay interconnection project are to establish a 230 kV backbone to accommodate the transmission of excess power from Panay and Negros towards the rest of Visayas.

Last modified on June 2, 2022

6/2/2022 -

NKT reports that it has completed connecting the power cable system that links the Hornsea 2 offshore wind farm to shore in what will be, when fully operational later this year, the world’s largest such energy producer.

A press release said that the Hornsea 2 system, which has capacity of 1.3 GW, required 196 km of 220 kV HVAC. Located 89 km off the English east coast, the wind farm has 165 8 MW turbines. The site was described as “a key to the transition to renewable energy in the U.K.,” designed to provide power to more than 1.3 million households when fully operational. The Hornsea claim to the world’s largest operating offshore wind
farm, will see it take the title from the current holder, Hornsea 1.

The power cables for Hornsea 2 were manufactured at the NKT factory in Karlskrona, Sweden, which runs on 100% green electricity minimizing the carbon footprint of the cable system. As part of the environmental focus of the operation, the installation of the submarine power cable systems was completed by NKT Victoria. The company will install the remaining turbines and continue testing, commissioning, and energizing Hornsea 2.

NKT has extensive experience in connecting offshore wind parks to the U.K. mainland including commissioned projects such as Hornsea 1, Moray East and the Walney Extension. Currently, NKT is involved in ongoing offshore wind projects such as the Dogger Bank offshore wind farm, which will be the first offshore wind farm in the U.K. to be connected to shore with a HVDC power cable link.

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6/2/2022 -

Japan’s Furukawa Electric has won a contract from the National Grid Corporation of the Philippines to deliver cable for a subsea power transmission project.

A press release said that the order is worth approximately €33 million. Furukawa Electric will supply 230 kV AC XLPE-insulated 1600 mm2 triple-core submarine cable— which it notes is the world’s-largest conductor size class submarine cable—and cable temperature and load monitoring system. Delivery and completion of the cable system are scheduled for 2023.

The power transmission project will connect the Cebu Substation and Lapulapu Substation in Visayas. The new submarine power transmission will reinforce power transmission capacity and maintain the continuous transmission of power towards the major load centers in Mandaue and Mactan even during an N-1 contingency condition.

Last modified on June 2, 2022

6/2/2022 -

The Prysmian Group will partner with Telstra, Australia’s largest telecom company, to build a new intercapital dual fiber path network in the country, a project that will require up to 20,000 km of optical fiber terrestrial cable.

A press release said that the national fiber network project, a multi-year project, will see Telstra build a new “state-of-the-art inter-city dual fiber path” to boost inter-capital capacity, as well as capacity for regional areas.

Prysmian and Telstra InfraCo undertook the development of a leading-edge optical cable system, leveraging Prysmian’s local R&D Lab. The Group invested to develop the next generation of high-strength, low-loss optical cable that has a highly ruggedized design, made for direct ploughing enabling long-distance deployment in harsh local conditions. The state-of-the-art cable design is combined with Prysmian’s BendBright® G.657.A2 Low Loss fiber technology. The cable has been developed to Australia’s unique environmental conditions and will be designed and manufactured locally at Prysmian’s factory on Sydney’s Northern Beaches.

Prysmian will support this project through local production of the optical cables in Dee Why, Sydney, which will boost jobs and investment in local high-tech manufacturing. The Group is investing to upgrade the plant’s capacity and capability. The deployment includes up to 20,000 kms of dual high strength optical cables combined with upgrade of the network within the Metro cities.

 “There is an ever-growing demand for greater fiber capacity, enabling massive bandwidth and ultrafast data rates with lower latency,” said Philippe Vanhille, executive vice president of the Telecom Division at Prysmian Group.

Last modified on June 2, 2022

6/2/2022 -

U.S.-based Clearfield, which specializes in fiber management and connectivity platforms for communication service providers, has entered into a definitive agreement to acquire Finnish company Nestor Cables, a leading developer and manufacturer of fiber optic cable solutions.

A press release said that the pending acquisition follows a long-standing, synergistic relationship between Clearfield and Nestor, who have worked together for over a decade. Founded in 2007 in Oulu, Finland, Nestor’s product portfolio includes fiber optic cables, connectivity accessories for fiber optic networks and instrumentation, and the Nestor Optimus product family for microduct networks. Nestor offers complete solutions for fiber optic networks, including FTTH and FTTP.

Nestor has a strong market position in Finland as a supplier of optical fiber cabling. The company also exports many of its products to the European continent, accounting for approximately 30% of its annual revenues. In 2021, Nestor generated EUR €31.7 million in revenue under Finnish Accounting Standards

Nestor operates two production facilities and has customers in more than 50 countries. Since 2012, Nestor has supplied fiber optic cables for Clearfield. The strategic acquisition will enable Clearfield to vertically integrate the supply of its fiber optic cables to meet future customer demand. It also makes it possible for Clearfield to leverage Nestor’s deep technical expertise.

The deal will also enable Clearfield to extend the available supply of FieldShield fiber into the North American market. Clearfield expects to open optical fiber production in its Mexico facility and begin production of optical cable in North America in early calendar year 2023.

Last modified on June 2, 2022

6/2/2022 

Matthew Bedell has been promoted to vice president of the Industrial Specialties business unit for North America for the Prysmian Group, responsible for directing all commercial activities. He has more than 20 years of process engineering, operations management, supply chain, and commercial experience. He began his career with Prysmian Group as part of General Cable in 2002. He was part of the integration of the aluminum building wire business and led the aluminum rod and strip business following the acquisition of Alcan Cable in 2012. After the acquisition of General Cable by the Prysmian Group in 2018, Bedell held leadership responsibilities for all of U.S. inside sales. He most recently was responsible for commercial operations in the Trade & Installers business unit. He replaces Richard Parvesse, who was recently appointed president of Prysmian’s Elevator and Escalator business unit, Draka EHC. The Prysmian Group which operates in more than 50 countries and has 108 plants and approximately 29,000 employees, is a leader in many wire and cable fields.

Chris Blakeman has been promoted to vice president/general manager of Davis Wire. He joined the company in 2018 as director of operations, and has extensive international leadership experience. Prior to that, he was general manager at Insteel Industries and plant manager for Chatsworth Products, with his longest tenure at Bekaert, where he worked for nearly 19 years, mostly in managerial positions, in locations in the U.K., Belgium, Czech Republic, U.S. and Costa Rica. He is certified in Six Sigma and can also speak French, Spanish and Dutch. He holds a B.Sc. degree in mechanical engineering from the University of Wolverhampton, and a M.Sc. degree in advanced materials from Cranfield University. Part of the Heico Group and based in Irwindale, California, Davis Wire specializes in galvanized, brite and reinforcing wire.

LS Cable & System USA reports that Adnan Skopljak is a new regional sales manager. He has more than 15 years of professional experience, most recently serving as a regional sales manager for Southwire Company, where he worked for six years in utility wire and cable. He has a degree in business management from the University of West Georgia. Based in Georgia, LS Cable & System USA manufactures energy wire and cable products serving the commercial, industrial, renewable energy and utility markets.

 Robert Auger was named plant director for the Lincoln, Rhode Island site of the Prysmian Group. He most recently was vice president of operations for Champlain Cable Corporation, which he joined in 2017. Prior to that, he was vice president of operations for Comtran Cable, where he worked for 14 years, and before that he had worked for two years at Alpha Wire and 18 years for C&M Corporation. The Prysmian Group, which operates in more than 50 countries and has 108 plants and approximately 29,000 employees, is a leader in many wire and cable fields.

Luvata Senior Vice President and CFO Pekka Kleemola has been promoted to president. He has worked for the company and its predecessors for nearly 20 years. He replaces Jussi Helavirta, who joined Luvata in 2000 and was the president of Luvata Special Products division when it was acquired by Mitsubishi Materials Corporation in 2017. Kleemola said that Helavirta was a highly valued and respected leader, and under his leadership the company had moved toward a more modern and open corporate culture, developing processes, operations and global presence. Based in Finland, Luvata has a diversified product portfolio that includes wire. It has operations in seven countries, which includes Accurate Wire in Branford, Connecticut.

Last modified on June 2, 2022

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