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Wire Journal News

3/4/2022 –The Prysmian Group focus on speeding up innovation in the areas of ultra-rapid telecom networks and smarter, more sustainable power grids has been bolstered by financial support from the European Investment Bank (EIB), which has previously made available such funds.

A press release said that the EIB has finalized financing of €135 million intended to support the Group’s 2021-2024 R&D plans in Europe. That support is greatly appreciated as it will help the Prysmian Group’s R&D efforts. “Cable technology is a key enabler to face the challenges of digitalisation and energy transition,” said Srini Siripurapu, Chief R&D and Innovation
Officer Prysmian Group. The specific areas where the EIB support will make a difference include the following.

• Industrial research: research on innovative materials also involving the use of nanotechnologies, systems for the monitoring and management of land and submarine power grids and of low voltage power systems, new cables and materials for more sustainable solutions and hybrid energy and telecom cables.
• Innovation and experimentation: the use of alternative materials for cable design and product project optimisation, use of breakthrough technologies to execute cable jointing operations.
• New products development: submarine power transmission cable systems for installation at high depths; P-Laser Extra High Voltage land and submarine power transmission cable systems; dynamic cables for the offshore renewable energies sector; cable solutions for the e-mobility industry; high-performance optical fibres, cables for FTTH and FTTA applications, and connectivity; development of smart cable systems and sensing solutions for fault location, monitoring and management of power grids.
• Digital transformation and sustainability: development of machine learning and artificial intelligence solutions for enhanced quality in cable manufacturing process, and implementation of digital solutions for the management of operations from remote also through the use of IoT Industry 4.0 technologies and deployment of innovation data management software for a better on-going project portfolio management; development of data models for the continuous evaluation of sustainability impact of a Green IT Strategy and for the assessment of the sustainability of the product portfolio.

The new projects fulfill the goals set within Prysmian Group’s innovation roadmap and strategy, strongly oriented towards the support and promotion of digitalization and the energy transition.

Cable technology is a key enabler for electrical power transmission and distribution and for the development of telecommunications in Europe. Innovative solutions in these areas are a critical component to promote digitalization and the energy transition, thanks also to the expansion of 5G networks and the surge in renewable power installations, that could be interconnected via sustainable and innovative cable links.

The financing represents approximately 50% of the investments planned in Europe during the period concerned. Worldwide, Prysmian Group allocates approximately €100 million per year to R&D. This financing follows those already granted by the EIB to the Group in 2013 and in 2017, also in support of R&D in Europe, a sign of the trust that the company enjoys with the Bank.

“The agreement signed with Prysmian aims at developing technological innovations via cable based on sustainability criteria in order to reduce the consumption of raw materials, the generation of waste and CO2 emission,” said EIB Vice President Gelsomina Vigliotti. “Supporting the cabling sector helps to strengthen economic, social and territorial cohesion and to promote the energy and digital transition in Europe.”

3/4/2022 – Metals producer Ege Çelìk Endüstrisi Sanayi ve Ticaret A.Ş. has contracted with Primetals Technologies for upgrades to its wire rod mill in İzmir, Turkey.

A press release said that the addition of a new wire rod outlet will enable the company to expand its value-added product range for markets in Turkey and Europe, with greater capability for surface finish quality and dimensional tolerance in its wire rod products. Thermomechanical rolling will improve drawability while reducing overall heat treatment costs. Commissioning for the new wire rod outlet is expected in summer 2023.

The new mill will be capable of rolling rods with a diameter of 5.5 to 26 mm at speeds up to 134 tons per hour, or 120 tons per hour with thermomechanical rolling, using both 130 mm and 160 mm square billets. Ege Çelìk operations will produce low, medium and high carbon steels, along with cold heading quality, and welding wire grades for the automotive and other industries that are seeking higher-quality products.

The scope of supply for the contract includes upgrading an existing roughing/intermediate mill with new drives and automation, two roughing mill stands (1H +2V), and a new wire rod outlet with several Morgan products, including an individually driven eDrive 8-stand Vee No-Twist Mill, new inline cooling with an Enhanced Temperature Control System (ETCS), an on/offline reducing/sizing mill, intelligent pinch roll, high speed laying head, and 10½-zone Stelmor conveyor. Coil forming and handling will be accomplished through a vertical/horizontal conveyor system and compactor. A level 2 Process Expert automation package provides reliable material tracking functionality and leads to key performance indicator improvement.

Founded in 1986 with headquarters in Istanbul, Ege Çelìk began steel production in 2001. Ege Çelìk is the leading producer of quality steel wire rod in Turkey and supplies to local and worldwide steel customers.

3/4/2022 – Germany’s Schlatter Group announced that it has acquired a majority stake (51%) in Sokol Engineering Srl, a European manufacturer of wire processing equipment.

A press release said that Sokol Engineering, based in Tavagnacco (Udine), Italy, develops and builds a comprehensive range of wire production equipment. That includes cold rolling, wire drawing and stretching lines that generate net sales of €3 million a year.

With this deal, “Schlatter is strengthening its strategic position in wire production plants and taking a further step towards becoming a comprehensive solution provider in the wire industry.” Schlatter is known for its resistance welding technology and weaving machines for specialized purposes.

Sokol Engineering will continue and expand its existing activities under the name Schlatter Italia Srl. Company founder Sokol Haxhiaj, who has many years of experience, will continue to support the Schlatter Group as managing director and a shareholder. Schlatter’s customers will benefit from the takeover with expanded system expertise and a comprehensive partner across the entire value chain

3/4/2022 – JDR Cable has been awarded a government grant for £1,606,711 for Accelerated development of Higher-voltage Export & Array cables for Dynamic applications (AHEAD).

A press release said that the Department for Business, Energy & Industrial Strategy issued a total of £31,600,000 in 11 grants related to innovative floating offshore windfarm technologies. The application from JDR Cable was related to array cable. Its entry noted that no dynamic cable rated above 66 kV has ever been deployed in an offshore wind environment, and that due to increased turbine sizes, distances from shore, and water depths, the industry would benefit from having significantly higher voltage dynamic cables.

The grant was issued to help JDR Cable achieve these goals: demonstration of innovative polymer insulation systems to be capable of operation above 66 kV and to 132 kV, potentially as a wet-design; extension of dynamic array cable construction to larger and heavily dynamic export cables at 132 kV; advanced dynamic cable modelling to engineer cable configurations with higher loadings or stiffer cabling; and integration of next generation optical fibre strain sensing technology into dynamic high-voltage export and array cables to improve offshore cable monitoring and maintenance.

The new cables will be developed at JDR’s Hartlepool facility and tested at ORE Catapult at Blyth. The project is also well aligned to the government-supported new JDR HV Cable Facility in Cambois, Northumberland, where project construction is planned for this summer.

3/4/2022 – The Prysmian Group has signed a new framework agreement with Réseau de Transport d’Electricité (RTE), France’s Transmission System Operator, confirming its role as major partner of the French TSO in its plan of upgrading and developing national power girds.

A press release said that the Prysmian Group, which has been awarded with the largest share of the agreement, will be responsible for supplying, jointing and testing some High Voltage Alternating Current (HVAC) cable systems for underground grid connections from 90 kV up to 400 kV. The framework agreement will cover the period 2021-2023, with two potential optional additional years. To support the upgrade of France’s power grids, Prysmian Group will leverage its French centers of manufacturing excellence, located in Gron and Montereau.

These plants employ more than 1,400 people and are renowned for the production of high-voltage cables and P-Laser technology.
This framework agreement confirms Prysmian Group’s primary role in supplying RTE with HV cable systems, consolidates their long-term and successful relationship, and highlights once again RTE’s trust in Prysmian.

“We are proud to have the opportunity to play a key role in the upgrade of such a strategic infrastructure for our country, by making available our Made-in-France cable technology,” said Laurent Tardif, CEO of Prysmian Group South Europe Region. “Based on our long-term partnership, over the last years Prysmian has already provided RTE with innovative, efficient and sustainable power transmission cable solutions, both submarine and terrestrial,” concluded Tardif.

Prysmian Group’s projects include: Fécamp, Courseulles-sur-Mer, St. Nazaire and Noirmoutier offshore wind farms; the IFA2 submarine interconnection linking the UK and France; the Piedmont-Savoy HVDC underground interconnection between Italy and France; and the INELFE underground interconnection (Baixas – Santa Looggia), the first extruded 320 kV DC XLPE underground interconnection linking Spain and France.

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