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South Korea’s LS Cable & System announced that it has signed a contract with TenneT Offshore to supply high-voltage direct current (HVDC) cables worth about

1.5 trillion won ($1.2 bil1ion).

A press release said that LS Cable & System, in a consortium with Belgian construction companies Jan De Nul and Denys, has won a total of four projects connecting the North Sea to Germany. Under two of the contracts, LS Cable & System will supply submarine and underground cables starting in 2026. The remaining two contracts are expected to be awarded sequentially through 2026.

The projects stem from a 2022 agreement by Denmark, the Netherlands, Belgium and Germany to jointly install 65 gigawatts (GW) of offshore wind power by 2030. TenneT will participate in the project, which will supply up to 35 million homes with green wind energy.

“Although power grid construction projects are becoming more active around the world, HVDC cables require large-scale investment and high technical skills, so a small number of global wire companies such as LS Cable & System occupy most of the market,” said an official from LS Cable & System.

Last modified on January 4, 2024

Prysmian plans to add two cutting-edge cable-laying vessels to further expand its cable-laying vessel fleet to support the company’s ability to ship and deliver the energy-demand capacity needs.

A press release said that the investment of approximately €350 million for the two new vessels will reinforce Prysmian’s submarine project execution capabilities. “The market is tremendously growing, and we are facing an increasing demand for submarine cable systems for interconnections and offshore wind farm projects both in Europe and in the U.S.,” said Hakan Ozmen, EVP Projects BU, Prysmian Group.

The first vessel will be an evolution of the Monna Lisa class, with a length of about 185 m and a breadth of about 34 m. Its advanced cable installation solutions will include three carousels with total capacity of 19,000 metric tons, among the highest cable-loading capacity vessels in the market. A bollard pull in excess of 180 metric tons will allow the vessel to perform complex installation operations of simultaneous cable lay and burial (up to four cables) with a variety of ploughs. It will have state-of-the-art DP3 positioning and seakeeping systems and will be operational by the beginning of 2027. It will be built by the VARD Group (a subsidiary of the Fincantieri Group), one of the world leaders in the design and construction of specialized vessels for the offshore market.

The other vessel will be the evolution of the Ulisse class, with a length of about 167 m and width of about 40 m. It will have two carousels—one split in two concentric sections—for a total cable loading capacity of 10,000 m tons. The ship will have DP2 positioning and seakeeping systems and an eight-point mooring system will enable the ship to work in shallow-water cable laying and burial installation, even in harsh environmental conditions. The vessel will be operational by the first half of 2025.

Both vessels will have outstanding green credentials: they will be equipped with high-voltage shore connection systems to power them with clean energy during loading operations, diesel generators suitable for biodiesel blends and battery hybrid systems only for the deep-water-vessel, due to its specific activity.

Last modified on January 4, 2024

Hengtong, one of China’s largest fiber optic cable manufacturers, recently announced plans to expand its factory in the China-Egypt TEDA zone.

Per multiple news reports, the company plans to invest $18 million to enable it to produce two million km of optic cables annually. The deal was created by an agreement with the Suez Canal Economic Zone (SCZONE), a government body that oversees such development.

The pact calls for Hengtong to add 21,000 sq m to its factory in the Sokhna Industrial Zone, which is part of SCZONE. The designated zone supports light, medium and heavy manufacturing activities as well as commercial and business activities over an area of 210 km.

The new output will supply cables to Egyptian national projects such as the Decent Life Initiative, as well as the state-owned telecommunication giant, Telecom Egypt. The first phase of Hengtong’s factory in the SCZONE opened in March 2023 with $6 million in investments.

Last modified on January 4, 2024

Batelco recently selected SubCom to provide and install a fiber-optic submarine cable for the Al Khaleej Cable that will branch from SEA-ME-WE 6 to extend connectivity from Bahrain to other regional countries.

A press release said that the order from Batelco, a telecom company that is part of the Beyon Group, will significantly enhance the data exchange capabilities of the Kingdom of Bahrain. The 1,400-km-long Al Khaleej Cable that will connect Bahrain to the regional countries of Qatar, UAE and Oman, will substantially boost Batelco’s capabilities and strengthen regional connectivity.”

“We are delighted to partner with SubCom,” said Batelco Chief Global Business Officer Hani Askar. The new subsea cable will create a layer of network diversity and resilience for the heavily used routes connecting the Middle East towards Europe and Asia. Batelco joined the SEA-ME-WE 6 cable consortium in February 2023.

Work on the SEA-ME-WE 6 cable, a 21,700 km-long subsea telecommunications data cable system, began in early 2022 and is scheduled for completion in 2025. It is designed to offer one of the lowest latencies available between the Middle East, Southeast Asia and Western Europe, able to transfer more than 100 terabits per second. All cable and equipment related to both SEA-ME-WE 6 and Al Khaleej will be manufactured by SubCom at its campus in Newington, New Hampshire.

SubCom Project Manager Benoit Duguet said that the company “is already at work manufacturing the cable and equipment necessary to complete one of the more extensive cable projects ever commissioned.”

 Once completed, the cable and equipment for both the SEA-ME-WE 6 and Al Khaleej Cable systems will be deployed by SubCom’s Reliance Class cable ships. The SEA-ME-WE 6 subsea cable connectivity to Bahrain and Al Khaleej Cable is scheduled for completion by the second quarter of 2026.

Last modified on January 4, 2024

Bekaert announced that the company has delivered its first batch of tire reinforcement with third-party certified recycled steel content to Bridgestone Corporation.

A press release said that Bekaert has been paving the way for tire reinforcement with high recycled content that contributes to the circular economy. That steel’s recycled content reduced the company’s CO2 footprint by about 50%.

“There are many claims about circularity of materials in the tire industry, but lack of clear definitions and standards can lead to doubt on the validity of those claims,” said Bekaert’s Heiko Isselee, innovation platform manager for recycled steel. “This third-party certification of both Bekaert and our wire rod supplier enables us to provide our customers with a guarantee of compliance of the recycled content claims based on recognized industry standards.”

The certificate allows customers such as Bridgestone to include the recycled content in the Bekaert products it uses to the tally of recycled content in their tires. Bekaert applies the best available recycled content definitions and traceability of materials. Bekaert’s tire reinforcement has a minimum recycled content of 50% for tire cord and 70% for bead wire. The rigorous processes at the supplier’s wire rod factory and at the Bekaert steel cord plant allow Bekaert to trace the content in the composition and separate this material from others in all steps of production, storage, and transport. Thus, it is guaranteed that the physical content of the steel cord and bead wire supplied to our customers contain the declared amount of recycled steel.

“This successful pilot is the first step toward setting a new industry standard for recycled content in tire reinforcement, and to making certified tire reinforcement with high recycled content available to our customers across the globe,” the release said.

Last modified on January 4, 2024

Prysmian reports that it has been awarded a contract worth over €100 million by Petrobras to provide 170 km of deep-water electro-hydraulic umbilicals and related specialized offshore and logistic services.

A press release said that the deal calls for deep-water steel tube and thermoplastic umbilicals. They will be engineered, produced, tested and delivered from 2024-2027 by Prysmian’s offshore specialties site in Vila Velha, Brazil.

“This award confirms the mutual trust and long-standing relationship between Petrobras and Prysmian Group, as it is the latest of several projects developed for the Brazilian energy company,” said Detlev Waimann, CCO Projects Business Unit, Prysmian Group.

The release said that the dedicated Offshore Specialties unit can deliver solutions for the most challenging subsea projects. In recent years, the Group has invested in further expanding its industrial assets in the Vila Velha plant and its logistic delivery options, as well its entire end-to-end value generation process, from the R&D modelling up to offshore services, to better meet customer needs offering technologically advanced cable solutions.

Per a company data sheet, the umbilicals are high pressure hydraulic control hoses made of a nylon extruded liner, reinforced with a polyaramid braid and sheathed with an extruded polyurethane layer. Electrical control cables are insulated and jacketed with SEVEREX high performance compounds. The electrical cable design and performance can meet the most demanding and specific system requirements. The umbilical components are assembled and sheathed with a polymeric extruded layer and then armored with a counter-helix double-layer flat steel wire armor, to virtually eliminate any torsional tendency due to installation/operation stresses and improve the umbilical hydrodynamic stability.

Last modified on January 4, 2024

Nexans announced that it has signed two memorandums of understanding with the Moroccan government for a new cable plant in Morocco that would open in 2026.

A press release said that Nexans signed the agreements with the Moroccan Ministry of Industry and Trade, Ministry of Energy Transition and Sustainable Development, Ministry of Investment, Convergence and Evaluation of Public Policies, the National Office of Electricity and Drinking Water (ONEE) and the Moroccan Investment and Export Development Agency (AMDIE).

The project, which calls for a €100 million total investment plan, would be the company’s third plant for medium-voltage cable in Morocco, the others being in Casablanca and Mohammedia. The project is expected to create more than 200 direct jobs and will benefit from the backing of the Moroccan Ministries, the ONEE and the AMDIE. The project will meet the Group’s standards of excellence, in line with its Industry 4.0 digitalization and sustainability goals and will deliver cables to Africa.

“Once again, I commend Morocco’s outstanding leadership in bringing the benefits of sustainable electrification to all,” said Nexans CEO Christopher Guérin. The project is aligned with the desire of King Mohammed VI, the current leader in the region and across Africa, for deployment of renewable energy infrastructure.

The release said that Morocco aims to consolidate the entire industrial ecosystem in the years to come. The described transformative project will strengthen the development of the renewable energy industry value chain in the Kingdom and to promote technical advancement in the local industrial fabric.

Guérin said that he was pleased to see this latest step in the country, where Nexans has been operating for more than 75 years. “This project, bringing together public and private players, sets out to achieve, from the very start, ecological and human commitments, thereby unlocking significant economic potential for all of Africa.”

Last modified on January 4, 2024

There was a flurry of activity for much of the wire and cable industry in 2023, as a return to more active times continued, especially for the power sector. In May, WAI returned to Atlanta after a Covid-induced skip cycle, to stage Interwire 2023. It also took to the road once again for international technical conferences, holding not one but two, and announced a new educational initiative. This section looks at some of what transpired during what, overall, should be seen as a good year. Click here for more.

Last modified on January 4, 2024

Citing the challenge in getting the cable it needs for an ambitious project—the Australia-Asia Power Link (AAPowerLink)—the developer, Australia’s SunCable, announced plans to build its own manufacturing plant to supply cable for the solar farm, likely in Tasmania.

Per multiple news reports, SunCable has been in the news due to a split between billionaires Mike Cannon-Brookes and Andrew Forrest, both principals of what was called “the world’s most ambitious solar energy generation project.” The two differed over direction, and once the leadership dust settled, SunCable was bought out by a consortium led by Grok Ventures, which is owned by Cannon-Brookes. Now, the focus once again is on the AA PowerLink project that would generate solar from Australia’s Northern Territory to deliver to Darwin, and then on to Singapore.

Per the SunCable website, the project will require a lot of cable as the proposed 20 GW solar farm will need an 800-km overhead transmission line to Darwin and a 4,300 km HV cable link to Singapore and converter sites. However, all advanced HVDC subsea cable facilities are now located in the Northern Hemisphere, and to place and receive an order could take five to eight years.

SunCable wants to have its own HV cable manufacturing plant, located in Tasmania. “The Tasmania option, on paper, offers the ability to produce cables in six years’ time.” Construction of the plant would be 2025, “with the first cable produced in 2029,” with the AAPowerLink project an anchor customer.

Of note, SunCable is not entering the wire and cable industry on its own. It reported that it “is in discussions with global cable manufacturers to jointly develop, construct and operate an advanced high voltage (HV) cable manufacturing facility.” The potential site, at Bell Bay, was chosen due to its size and proximity to one of the country’s few natural deep-water ports, rail infrastructure and renewable energy infrastructure. A plant there “will help solve global supply constraints of HVDC subsea cable.”

Nexans reports that it has agreed to reserve capacity so it can supply and install high-voltage cables to SSEN Transmission to provide a transmission link from Orkney to Dounreay in the Scottish Highlands.

A press release said that capacity reservation agreement was signed by both parties for the project. The official contract, expected to be signed in the second quarter of 2024, will require approximately 100 km of 220kV AC subsea and land cables. The Orkney Islands is investing in further renewable energy projects and needs more transmission capacity so it can export energy to the Scottish transmission network.

“This agreement marks a significant milestone for Nexans and we look forward to collaborating closely with SSEN Transmission,” said Nexans Executive Vice President Pascal Radue. “The Orkney transmission link is critical for the development of renewable energy in the UK, and underscores our commitment to advancing electrification and renewable energy in the region.”

United Wire expanding operations, adds new equipment to make medical products

The Prysmian Group has signed an agreement worth approximately $952.8 million with Clean Path New York to provide submarine and land power cable systems for one of the largest transmission infrastructure projects in the United States.

A press release said that Clean Path New York is an $11 billion renewable energy project comprising 3,800 MW of wind and solar power from more than 20 new wind and solar generation resources and a new 175-mile, underground and submarine transmission link. These assets will be able to deliver more than 7.5 million megawatt-hours of emissions-free energy every year—enough to power more than 1.5 million New York households.

Clean Path New York is a public-private collaboration between Invenergy, energyRe, and the New York Power Authority. The Prysmian Group will be responsible for the design, manufacture, construction, installation, and commissioning of Clean Path New York’s high-voltage DC current) 400 KV single core cable system with XLPE insulation, conditional upon Clean Path New York issuing its notice to proceed in Spring 2024.

“We are proud to support Clean Path New York in meeting New York State’s ambitious climate goals to be 70% carbon-free by 2030,” said Hakan Ozmen, EVP Projects BU, Prysmian Group. “Clean Path New York is one of the largest transmission infrastructure projects to be executed in New York State and is one the first 400 kV HVDC interconnectors to be built by Prysmian around the world. This agreement reinforces Prysmian Group’s leading position in the submarine and land cable market and underlines both our continued role in and our commitment to the North American energy transition.”

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